Maruti Suzuki Baleno Hatchback: Technical Issues & Solutions


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can i get a copy of this baleno sercvice manual? You can connect me on my mail.
This will be really helpful.



i have similar issue. Have you got yours resolved?
can i get a copy of this baleno sercvice manual? You can connect me on my mail.
This will be really helpful.

Thanks, I have got baleno service manual, any time any technical help pls ask me. Congrats on your new car. Tomorrow I am writing on wheel alignment and balancing.
@Suryaputhra .Kindly provide with the Mgp part no. (CASE,TRANSAXLE LEFT -) for BALENO 1.2 Alpha Petrol -Gearbox casing containing gears
 
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Service manual is of hard copy with 2000 pages can not be shared via email. I will refer parts book and let you know the require part no.
@Suryaputra,Thank you very much,pls email me so that I can contact you and tell the issue .

@ Suryaputhra..thank you.kindly email me the pages to sanoopravi4u@gmail.com.Need your assistance as well as from other group members very badly...
 
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What is the exact issue with your car.
On 20/07/2017 I felt a sort of sound(knick -knick)from the front so took it to the Mass after test drive they told that the sound is from gearbox.The sound comes in 1st and 2nd gears when we move initially at slow speed maintain upto30kph ,taking leg from accelerator and when reaccelerating.Mass told that since it is a nexa vehicle they will dismantle gearbox and will check part by part only after authorisation and presence of TSM NEXA from MARUTHI and it will take atleast 1 week for the procedures ,I requested them to replace the a gearbox but they convinced me not to worry because vehicle in warranty period and they gave me a loaner car..My car had covered only 6700 KM's at that time that too after purchase in March 2016.
After 4 days they told that they have diagnosed and the fault is with the gearbox casing and it will be replaced with a modified gear box casing from MARUTHI ..After 10 days because of no response I complained to nexa customer care and then got a reply from TSM NEXA and Mass that they have recieved the part and i visited the service centre for replacements kept the vehicle for 4 days from 04/08/17and clearly instructed them that the fault should be rectified as such that it will not reoccur. After the replacements and couple of days covered only 30 KM's the sound REOCCURED took the vehicle again to the Mass confirm ed again they said that the TSM has to check the Vehicle again and he is available only nxt week .on 23/08/17.Tsm along with Service manager ,works manager and me test drove the vehicle, confirmed the sound .TSM requested to keep the vehicle for checks and procedures of MSIL but this time I made clear that they will not dismantle anything ,and the only thing they can do is test drive of the vehicle,if they want to dismantle and study,replace the old gearbox unit with a new one and they can take the old one for further studies in their plant and my vehicle is not a Research and development vehicle.After 3days they said that the sound is from differential assembly and the replacements of the same could solve the issue and I asked him whether he was sure but his reply was NO,I said that I am not going to suffer for your incompetence ,lack of knowledge,wrong diagnosis, REPLACEMENT and the issue will be only solved by replacing the whole gear box fully assembled from the plant or buy back the vehicle.Now they are complaining that I have not kept the vehicle for proper diagnosis and the defect will be rectified carrying out necessary replacements as per warranty policy and I am on the stand that first replace the gearbox unit and take the older one for diagnosis or study whatever they want or if they are demanding the vehicle to be kept in the service centre for diagnosis then they can buyback the vehicle and return the money becoz I am no more interested in MARUTHI.The same going on till today.... With the Vehicle at my home .


@ Suryaputhra. I have asked the part number just to confirm whether it is a modified part or not.if you have kindly provide with the pages of that from parts catalogue.also pls suggest what should be done next.

...requesting to all TAI GROUP members to give their valuable suggestions
 
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@Sherlock747, Is the sound comes when you change 1 and 2nd gears in slow speed and disappear once you release clutch and speed picks up clarify me if so I know the issue. What is the part no of replaced modified part.
 
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@Sherlock747, Is the sound comes when you change 1 and 2nd gears in slow speed and disappear once you release clutch and speed picks up clarify me if so I know the issue. What is the part no of replaced modified part.
The sound comes when the vehicle moves continuous ly after releasing clutch in 1st or 2 nd gear upto speed 20 kmph , taking the leg off the accelerator and when the accelerator is given again the sound comes at that point.i t can be felt mostly in bumper to bumper where we move slowly without stopping and depressing clutch but giving accelerator...

@Suryaputhra .Kindly provide your mobile number or email so that I can discuss with you.

The sound comes when the vehicle moves continuous ly after releasing clutch in 1st or 2 nd gear upto speed 20 kmph , taking the leg off the accelerator and when the accelerator is given again the sound comes at that point.i t can be felt mostly in bumper to bumper where we move slowly without stopping and depressing clutch but giving accelerator...

@Suryaputhra .Kindly provide your mobile number or email so that I can discuss with you.
Part no--24721 M 66R01

Part no--24721 M 66R01
I have the sound clip also,but no idea how to upload/send.
 
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Ameyam

Pls check below link

http://www.theautomotiveindia.com/f...writedown-post-submerged-rain.html#post547605

Two points you are asking I hope 1. Wobble at low speed. 2. Regarding Jerks and clutch hardness

1. Wobble at low speed. Let me know your tyre brand and ODO reading

2. Regarding Jerks and clutch hardness, after 20K pressure plate will become hard this results in clutch hardness and jerks will also reduce. Very minute pickup will increase but difficult to notice. This phase will go up to 80K and clutch plate starts wear and symptoms of clutch wear starts. You can drag this phase up to 120K. I have replaced my ZEN's stock clutch at 140K. But MASS will suggest you to replace clutch at 40K.
Hi,
Sorry couldnt reply earlier. Been too busy. In the interim, i had both tyres and alignment checked from outside. Both were ok. After a week of regular driving and having dried and put back my carpet and lamination, suspension has now seemed to settle. Clutch release jerks are still there if you dont pay attention to clutch release but the rhythmic jerking thats used to happen in 1st and 2nd gear in stop and go traffic before clutch replacement seems to have gone away. This time i took the workshop manager's advice and dudnt do clutch setting on my new clutch within the 1st week as I had done on the 1st clutch at delivery.

Do share a few part numbers- carpet and panel trim at door sill level for front doors. The ASC broke those when removing my carpet

Ameyam
 
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Pls help @ Suryaputhra..
Total three types of noise I have observed

1. Before 50 sec tick tick sound like clock after 50 sec not heard

2. 1.30 to 2.30 and between 7.40 to 9.40 short time thub thub or thud thud sound

3. 1.30 to 2.30 and between 7.40 to 9.40 continues metal shaving or roaring sound

which one of these

I will let you know the part no in the evening
 
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Total three types of noise I have observed

1. Before 50 sec tick tick sound like clock after 50 sec not heard

2. 1.30 to 2.30 and between 7.40 to 9.40 short time thub thub or thud thud sound

3. 1.30 to 2.30 and between 7.40 to 9.40 continues metal shaving or roaring sound

which one of these

I will let you know the part no in the evening
@ Suryaputhra point no 2 and 3 ..
 
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https://drive.google.com/file/d/0Bx0xUzwbmwe_UFpuRmxJUTRJajQ/view?usp=drivesdk

Pls concentrate between time 0130-0230,0740-0940 of the clip when the sound is at its peak.


Pls check the part no. in parts manual and kindly provide me with the part number if different


Pls reply.
The part no you have given "Part no--24721 M 66R01" is new Dzire 2017 gear box left side case. It is not at all related to Baleno below are the Baleno gear case part nos

Right side 24711M68P00 and left side 24721M68P00.

They used new dzire right side gearbox case with your car. If really gear box case issue is there in baleno they might have issued recall. Most of the members did not face this issue. So better option is ask them to replace entire gear box with new one.
 
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Re: Maruti Baleno Petrol Engine Connecting Rod Broken

My Car Maruti's Baleno (petrol) engine failed after 11000 KMS. Car is under warranty but local service center refuse to replace engine under warranty giving reason that engine connecting rod bend and broken. This happen only when water goes inside engine and hydrolock happen. Atcually there is no evidence of water inside engine and even car never driven in water clogged area. They have explained one theory.
May be u have driven car in water clogged area in past and water goes inside engine through air filter. Only small portion of water will enter inside engine and goes out though exhaust. Due to that connecting rod gets minor bend. It will not affect the engine performance or sound. But after a interval when u drive car on highway at a speed,this rod may bend further and after that it brakes. They told in my case the same thing thing happen. They have given photograph of carbon deposition inside cyl wall. In one cly block lining is more and other three it is normal. It means rod is already bend earlier and than after periodic interval it is breakdown. All services and oils replaced as per schedule at authorised center. Please suggest is it possible.
@ chetan 20183...https://thelogicalindian.com/news/maruti-suzuki-fined/
 
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