1,50,000 kms service update
TANTOR breached the major milestone and was time for the major service .
the following were performed using genuine Toyota parts only.
1)engine oil change with oil filter :6.9 L Toyota genuine motor oil (TGMO);oil sump washer also replaced .
2) diesel filter
3)timing belt and dashboard light reset .
I planned a DIY for this service .
oil change:
the 14mm oil sump drain plug is located at the bottom which can be accessed through a window in the under body protection plate.
A large drain pan is needed to drain 7L of old engine oil .
14 fluted special oil filter removal tool is advisable as access to oil filter is little difficult .
new oil filter from toyota comes prelubed and can be screwed on by hand and one 3/4th turn clockwise with special tool as per instruction on the oil filter package.
The sump washer was also replaced with a new one from toyota costing Rs 54.It comes with a felt lining on either sides to grip against the metal interface of sump and bolt .
Torque is 37Nm .
add the new engine oil and check the dipstick for its level .
Diesel filter replacement :
next the diesel filter cartridge was removed from the vehicle .
disconnect the water sensor and diesel input and out put hoses after loosening the respective clamps .
the water drain tap at the bottom is opened to empty the diesel and particles sediment at the bottom .
remove the old gasket from the canister and also the diesel filter and replace with the provided gaskets on the new parts.
make sure the diesel filter cartridges are aligned to the marks on the cartridge housing tightly .(see yellow arrow marks on the canister).
Re-fix the sensor,the inlet and outlet hoses and use the priming pump 30-40 times until the fuel is filled completely withing the diesel filter .
TIMING BELT REPLACEMENT:
this is a little technical and needs a little common sense to achieve or else the engine is damaged severely.
for the Toyota fortuner there is a dashboard warning indicator at 1.5 lakhs kms for replacement of timing belt.
there are 6 numbers 10mm bolts to remove the timing belt cover case.
next the timing has to be aligned to the arrow marks given on the crank case as seen below
now slowly loosend the 10mm bolts holding the hydraulic belt tensioner to gradually loosen the tighness and release the old belt.
10mm allen hex key is to be used to loosen the idler pulley and examined for damaged bearing at the same time .
Mine was good and hence not replaced .
place the new belt in pace and reverse the order of fitment .
and finally remove the hydraulic tensioner pin so that the belt again regains its original tension over the pulleys .
re-check that the alignment marks are proper and crank the car .If all is well it will start as usual at the first crank .
replace the plastic case and a-fifx the 6nos. 10mm bolts snugly.
The rest air filter and cabin air filter was blown off by a strong air compressor at the nearby cycle walla and replaced back.
5-tyre rotation is pending which will be completed shortly.
lubing of the propeller shaft at 6 pont s was completed as described in my earlier posts.
In all around 7500 rs was spend in parts and Lubricants and I took two days to complete these works.
TANTOR is back on the road ..ready for more exciting long runs in thee coming months
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