Hell's Angel - Suzuki Zen Estilo LXi - Midnight Black - March 2007


Thread Starter #77

deville_56

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Some DIY

Did a long pending oil change, been 1+ year and 6k km since last oil change.

Goodies.
Castrol GTX 4L (3+1) 20W50 + Mico Bosch Oil Filter - 1100 INR after Castrol and dealer discounts.
Air Filter - 195 INR
Spark Plug - 125 per piece, total 500 INR. This time it was NGK make.
Oil Filter wrench - 250 INR.

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Did throttle body cleaning as bonus since had to remove all stuffs for changing spark plugs.

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Fighting with the drain bolt.

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Now only seen, no detailed pics of the Angel :D
 
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Please wish you angel from my side. What about the gifts? Whats she getting on the big day?
 
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deville_56

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The ICE Setup

ICE setup

Kenwood KDC5033U
Rear USB/Flip down CD/MP3/FM

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JBL GTO937 + full size dual enclosure (Wagon R). Makes subwoofer kinda deep bass.

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Kenwood KFC-1654. Actually 4-incher of the same came bundled with the HU, swapped with 6 incher of the same. Had to pay extra. Wasn't much into car audio then, else would have opted for something better. Still this sounds good, with great mid range clarity.

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Finally DIY Aux IN >> Kenwood Aux-In DIY

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Thread Starter #85

deville_56

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LED turn indicator/side marker. Amber and white work independently when operated independently. White will alternate with amber when both are on. Simple relay technique. Clear lens side indicator from Last generation old Zen.

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Closer look

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Mesh grille

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Ritz tacho >> DIY tach install

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9W dome light

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and hell lot of LEDs [evil]

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Thread Starter #86

deville_56

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ICE upgrade

Old Kenwood 5-1/4 inch speaker. Was a good midrange speaker. Jars at mid volumes.

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JBL GT6-S266 removed from Grey Skid

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Grille was 2 piece. Used the frame alone so that screw won't screw up the speaker [evil]. Grille couldn't be fixed inside door pad. So let it go.

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55W RMS. No signs of jarring even at full volume.

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Wrong spacer. 6-inch spacer, 6-1/2-inch speaker.

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L'il bit mod and it fits.

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Something everyone will hate. Removing the tarry thing sticking the plastic sheet inside door pad. On right side door, used blade. More than 50% remain. Idea came late, used turpentine and fully removed in 5 min in left door pad.

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Stock location. Car came with that frame, fits only 5-1/4 speaker. and comes with 3 hole mount.

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After all cleanup.

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Damped and installed. Hole in door and spacer was of almost same size, so couldn't drill the door and fix the spacer. Instead made custom clamps out of some metal strips.

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Final.

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Thread Starter #87

deville_56

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One fine Harthal Day

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Going home after getting serviced. With @vichu and The Mighty Kiney

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Replaced suspension bushes, overhauled steering box and changed engine gasket.

Parts:
Steering Pinion Side Wire x2 - 8
Brake Light Bulb - 55 (Hell)
Cylinder Head Cover Gasket - 101
Front Strut Mount x2 - 146
Bush Seal x2 - 19
Stabilizer Bar Mount x2 - 62
Stabilizer Bar Bushing x 4 - 100
Steering Rack Bushing - 102
Steering Tie Rod Lock Washer x2 - 14
Total - 607

Labor
Strut Bush Kit Replace - 800
Stabilizer Bar Bush - 300
Valve Door Gasket R/R - 200
Caliper Pin Greasing - 200
Steering Gear Case R/R - 550
Steering Overhaul - 350
Wash - 300
Total plus tax - 2700+tax

Net bill - 3034

Boot stay/balance conked off, need replacement, part was out of stock.
 
Thread Starter #89

deville_56

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Your DIY's and perfection can't be matched at all ! Great work done..

Do post more details of the side indicators.
It's basically old Zen, last type's side indicator. Same as Estilo's with clear cover.
One set of amber for indicator and one set of white for side marker. Side marker is connected via a relay such that relay cuts the signal when indicator is on. Amber fed directly to indicator. Simple [evil]


Here is the quick demo video.

https://www.youtube.com/watch?v=Kmn8JLTFo0o

Schematic.

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